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Duramax
Programming Software
DDT
TunerTM
Program Installation
To install the
Duramax Diesel Tuner and PCM Programmer, insert your Wester’s Garage DD
Tuner CD into your CD ROM drive and run the setup program in the root
folder (ddt_setup). This setup program will install both the DD Tuner
and PCM Programmer on your PC. Follow the on-screen directions to
complete the installation.
To use this
program you will need to register it first. Your registration
information is located on the label on the back of the CD case.
To register, run
each program. When the program starts up, the registration screen will
be displayed.

Enter your
Supplied Customer ID and Serial Number in the appropriate boxes and
click on the ‘Register’ button to complete the registration. If you have
entered the information correctly, you will receive a meesage saying
that the registration has been successful.

Before proceeding be sure you have specified the
correct Comm port that you will be using to communicate with the PCM. To
set the correct Comm port, select 'Comm
Port' from the 'Setup' menu. This
will display the following screens:
Before proceeding
be sure you have specified the correct


Select the
Choose an available Comm port you wish to use and click 'OK'. The
program will save this selection so you don't have to set the Comm port
again unless you want to change to a different port. If you're changing
your USB adapter location, you may have to check the available Comm
port.
To read the
calibration currently stored in the PCM, select 'Read PCM' from
the 'Tools' menu.

The program will then ask for a
file name to give to the calibration file that will be created when the
PCM is read.

Type in a valid
name for your calibration file into the ‘File name:’ box and
click on the ‘Save’ button to continue.
You can add
calibration notes to your calibration file by typing the notes into the
‘Calibration Notes’ box in the lower half of the screen before
clicking on the ‘Save’ button. These notes will be saved with the
calibration information, and is stored in the PCM.

After clicking on the ‘Save’
button the read PCM start screen will appear.

Before proceeding, connect the
RS-232 to OBDII converter interface to the Comm port on your PC. If your
PC has more than one Comm port, make sure you connect the converter to
the com port that you specified on the Comm Port Setup screen.
Connect the other end of the
converter to the ALDL diagnostics connector on the vehicle. At this
point, the light should be flashing on the converter. If not--check for
a blown fuse for the courtesy or cigarette lighter circuit.
Before
proceeding:
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Turn off all power consuming devices such as day
time running light, interior lights, entertainment systems, etc.
-
Make sure your battery is fully charged. Do not
attempt to read the PCM with a battery charger connected.)
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Disable the OnStar system by pulling the following
under hood fuses (2003 and up) -- "INFO", "IPC/DIC" and "RADIO"
Once the cable
is connected, turn the ignition key on but DO NOT start the engine.
After turning on the ignition, wait about 10 to 15 seconds to clear the
GM security delay before proceeding with reading.
Now click on 'OK' to begin the PCM read process. If all the
connections have been properly made, the program will begin
communicating with the PCM, sending the necessary instructions to start
the memory read process
The following status window will be
displayed during the read process:

The
progress meter shows the progress on the reading of the PCM as it
proceeds and the Status window describes what part of the process in
currently underway. Depending on the type of vehicle and the PC you are
using, the read will usually take about four minutes.
d process is
complete, the message shown below will be displayed:

Click 'OK' to complete the
PCM read and close the "Read Complete" message box. If you got any
warning messages after reading the PCM call us immediately or email us
with the warning information.
The calibration
information from your PCM will now be stored on your PC.
To open a PCM Calibration file
select 'Open File' from the File menu or click on the
Open File button on
the tool bar at the top of the screen.

This will display the 'Open
File' dialog box. Select the desired file and click the 'OK'
button.

Select a calibration file and click on the ‘Open’ button to load
the calibration file into the Duramax Diesel Tuner program. When you
click on a calibration file name in the Open File screen, any notes that
have been
saved with the calibration file
will be displayed in the Calibration Notes box at the bottom of the
screen.
Editing A Calibration File
Once you have loaded a calibration
file into the Duramax Diesel Tuner program your are ready to begin
tuning by editing the various calibration parameters.
Calibration Parameters
The Duramax Diesel Tuner program
uses four different formats of calibration parameters to display the
various calibration values.
The switch type calibration
parameters are values that have only two states such as on or off ,
or Enabled or Disabled . This type of parameter will include
calibration items such as ‘EGR System Enable’. You can totally disable
trouble code self tests in this section also.

Constant
parameters represent single values or calibration constants such as the
fan on temperature.

Calibration
Tables are used to display a series of values that depend on one (2D
tables) or 2 other parameters (3D tables).
An example of a
typical 2D table would be the Knock Attack Rate Vs. RPM (Gasoline
calibration).

A good example
of a common 3D table would be the Spark Advance versus Load versus RPM
table (Gasoline).

Rotate Graph
To rotate a 3D graph, hold down the 'Shift' key and the left mouse
button
and drag the mouse to rotate the graph. Moving the mouse up and down
rotates
the graph about the x axis; moving the mouse left and right rotates the
graph about the z axis; and moving the mouse diagonally rotates the
graph
about the y axis. Rotating the graph will allow you to view and edit
points that would
otherwise not be visible.
Zoom Graph Window
To zoom in on a particular area of the graph, hold down the
Control key and
the left mouse button and drag the mouse over the area to zoom. Press
the 'R
' key to return to the original zoom level.
Move Graph
To move the entire graph within the table window, hold down the 'Shift'
key
and the right mouse button and drag the graph in the desired direction.
Scale Graph
To scale the entire graph, hold down the 'Alt' key and the left mouse
button
and drag the mouse to make the graph bigger or down to make the graph
smaller.
The diagnostic
type calibration parameters are paremeters that control the operation of
the OBDII diagnostics.

You can disable the diagnostic test, as well as how the test is actually
reported.
The calibration
parameters are grouped by the parameter type as described above. To view
and edit the various calibration parameters, select the type of
parameter you want to work with by clicking on one of the calibration
parameter menus at the top of the Duramax Diesel Tuner program screen.

For example, to
view table parameters, click on the ‘Tables’ menu. The table parameters
are then arranged in sub-groups according to function. When you click on
one of the calibration parameter menus the sub groups are then
displayed.

To select the
sub group you are interested in click on the sub group name to display
all the parameters in that sub group.
To make the
calibration parameters easy to understand and more convenient to edit,
the Duramax Diesel Tuner program displays all table values in correct
engineering units rather than the binary values actually stored in the
calibration file.
You may view as
many tables at once as you want. To view another table, simply select it
from the menus. To close a table, click on the window close box (X) in
the upper right hand corner of the table. You can even open two
programs, loading separate calibrations if preferred. However--there's a
built in compare feature so you can compare two different calibrations.
Note:
You will NOT lose any changes that have been made to a
table by closing it.
The displayed table can be sized in height or width by clicking on an
edge and dragging where you want it. You can also move the tables inside
the window for easier viewing.
Once you are
finished editing the calibration file you need to save it. To save the
edited calibration file to a different file so you don’t over-write the
original calibration file,select 'Save As' from the 'Files'
menu.

This will
display the 'Save As' dialog box. Select another file or type in
a new file name and click the 'Save' button.

To install a new
calibration you need to program the new calibration into your vehicle’s
PCM. This is done using the PCM Progrmmer.
Run the PCM
Programmer, click on the ‘Tools’ menu and select ‘Program PCM’ from the
drop-down list.

An Open File
dialog screen will then be displayed.
Click on the
file you modified or read to use to program the PCM and then click on
the ‘Open’ button. This will display the Program PCM connect
message. Do not attempt to program your PCM with any files other than
what came from your vehicle computer.
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WARNING
If the
programming process does not complete successfully it is possible to
damage the PCM. Under no circumstances should you interrupt the
programming process once it is started. |
The following are recommendations for the successful
programming of your PCM:
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Before programming the PCM, make sure you can
successfully read the PCM. This is a very similar process and if that is
successful, then the programming should also work fine. YOU CAN NOT
DAMAGE YOUR PCM BY READING IT. Remember to pull the fuses (Disable
On-Star) as required...they're all under the hood.
·
Make sure the car battery is in good condition and fully
charged. DO NOT try to program the PCM with a battery charger connected
to the car battery. The correct range of the battery voltage for PCM
programming is relatively narrow.
·
If you're using a laptop, make sure the laptop battery is
fully charged. Plug it in--it's not worth the risk. Do NOT power up your
laptop with the vehicle battery via the cigarette lighter adapter. If
this fuse blows--communication with the PCM is lost.
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Make sure you have good connections between the PC, ALDL
connector and the interface cable and that they are not likely to be
unintentionally disconnected during the programming process.
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Disable all power management functions on your PC--set
your PC or LAPTOP up for "ALWAYS ON". (If you don't know how to do
this, call us).
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Disable all screen savers on the PC--set them at maximum
or disable them alltogether.
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Make sure there are no other applications (programs)
running on your PC, including virus checkers -- use the antivirus from
www.free-av.com Other anti-virus
programs seem obtrusive.
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Turn off all power consuming devices such as day
time running light, interior lights, entertainment systems, etc.
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Make sure your battery is fully charged. Do not
attempt to program the PCM with a battery charger connected.
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Before
proceeding, connect the RS-232 to OBDII converter to the Comm port on
your PC. If your PC has more than one Comm port, make sure you connect
the converter to the Comm port that you specified on the Comm Port
Setup screen.
Connect the other
end of the converter to the ALDL
diagnostics connector on the vehicle.
Once the cable is
connected, turn the ignition key on but DO NOT start the engine. After
turning on the ignition, wait about 10 to 15 seconds to clear the GM
security delay before proceeding with programming.
Now click on 'OK'
to begin the PCM programming process. If all the connections have been
properly made, the program will begin communicating with the PCM,
sending the necessary instructions to start the memory programming
process.
The
programming status screen will then be displayed.

The progress
meter shows the progress on the programming as it proceeds and the
Status window describes what part of the process in currently
underway. Depending on the PC you are using, the programming will
usually take minute or two.
When the
programming process is complete, the software will clear all
communication trouble codes and the message shown below will be
displayed:
Click 'OK'
to complete the PCM programming and close the Programming Complete
message box. Turn the key off, and wait for 15 seconds before
starting. Your PCM is now programmed with the new calibration and
ready for road testing.
If any
information seems unclear, or you're unsure of how to change any
functions, just give us a call at
1-888-937-8371 or 1-403-377-CARS
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